{"id":5460,"date":"2018-02-02T10:30:32","date_gmt":"2018-02-02T10:30:32","guid":{"rendered":"http:\/\/www.solidapps.co.uk\/blog\/?p=5460"},"modified":"2018-02-02T10:30:32","modified_gmt":"2018-02-02T10:30:32","slug":"solidworks-2018-topology-study-and-some-influencing-factors","status":"publish","type":"post","link":"https:\/\/www.solidapps.co.uk\/blog\/2018\/02\/solidworks-2018-topology-study-and-some-influencing-factors\/","title":{"rendered":"SOLIDWORKS 2018: Topology Study and Some Influencing Factors"},"content":{"rendered":"<p>In this article I would like to highlight some influencing factors when dealing with the new Topology Study in SOLIDWORKS 2018 (as part of Simulation Professional).<\/p>\n<p>Let\u2019s have a look at the example of a girder loaded with a distributed force on the top and fixtures at the chamfered corners:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18798 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_01-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>We choose the default type \u201cbest stiffness to weight ratio\u201d and define a value for the mass to be reduced of 70%, i.e. the final design should have 30% of the initial mass.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18799 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_02_ENG.png\" alt=\"\" width=\"288\" height=\"124\" \/><\/p>\n<p>Now we already can hit \u201cRun\u201d. The part will automatically be meshed using default settings and the iterative process of the topology optimization algorithm will start:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18800 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_03-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18801 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_04_ENG.png\" sizes=\"auto, (max-width: 412px) 100vw, 412px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_04_ENG.png 412w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_04_ENG-300x245.png 300w\" alt=\"\" width=\"412\" height=\"337\" \/><\/p>\n<p>Here is what the optimal topology for the given scenario will look like:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18802 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_05-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>Now we want to add some manufacturing controls.<\/p>\n<p>Let me cite the according page from the <a href=\"http:\/\/help.solidworks.com\/2018\/english\/SolidWorks\/cworks\/c_manufacturing_controls_topology.htm\" target=\"_blank\" rel=\"noopener\">SOLIDWORKS Help<\/a>: \u201cThe optimization process creates a material layout that satisfies the optimization goal and any geometric constraints you define. However, the design may be impossible to create using standard manufacturing techniques, such as casting and forging.\u00a0Applying proper geometric controls prevents the formation of undercuts and hollow parts. Manufacturing restrictions ensure that the optimized shape can be extracted from a mold, or can be stampable with a tool and die.\u201d<\/p>\n<p>There are four kinds of manufacturing controls available:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-18803 aligncenter colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_06_ENG.png\" alt=\"\" width=\"184\" height=\"110\" \/><\/p>\n<ul>\n<li><strong>Preserved Region:\u00a0<\/strong>Add preserved regions to your model that will not be modified during a topology optimization.<\/li>\n<li><strong>De-mold Control:\u00a0<\/strong>Add de-mold controls to ensure that the optimized design is manufacturable and can be extracted from a mold.<\/li>\n<li><strong>Symmetry Control:\u00a0<\/strong>Symmetry control forces the optimized design to be symmetric about a specified plane. You can enforce a half, quarter, or one-eighth planar symmetry for an optimized design.<\/li>\n<li><strong>Thickness Control:\u00a0<\/strong>Apply member size restrictions for a topology optimization that prohibits the creation of very thin or very thick regions that may be difficult to manufacture.<\/li>\n<\/ul>\n<p>We use two of them in our next topology study:<\/p>\n<h3><u> 1. Symmetry:<\/u><\/h3>\n<p>Symmetry control forces the optimized design to be symmetric about a specified plane. You can enforce a half, quarter, or one-eighth planar symmetry for an optimized design.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-18804 aligncenter colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_07_Sym.png\" alt=\"\" width=\"254\" height=\"96\" \/><u> <\/u><\/p>\n<h3><u>2. De-mold \u2013 Stamp:<\/u><\/h3>\n<p>If the optimization algorithm removes an element from the structure, it also removes all the elements behind or in front of the element (with respect to the edge vector indicating the pull direction). For example, an optimized crane hook model with a stamping control is shown.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18805 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_08_hook.png\" sizes=\"auto, (max-width: 198px) 100vw, 198px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_08_hook.png 198w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_08_hook-196x300.png 196w\" alt=\"\" width=\"198\" height=\"303\" \/><\/p>\n<p>The result is shown here:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18806 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_09-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>In the next study we want to remove even more material, let\u2019s say 80%:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18807 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_10-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>Note that by default all regions with loads or fixtures applied are automatically \u201cpreserved\u201d, i.e. the according elements cannot be removed by the algorithm. But this can be adjusted, e.g. we can allow material to be preserved only at regions with loads:<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18809 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_12-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>Finally, we adjust the mesh size to be one third of the initial (default) value. Now there is more \u201cfreedom\u201d for the algorithm to find an optimal structure:<\/p>\n<h2>Conclusion:<\/h2>\n<p>Topology study allows for a vast variety of applications. Generating or optimizing designs with this state-of-the-art technology allows you to stand out from your competitors in terms of design, quality and performance.<\/p>\n<p><a class=\"zoomLink cboxElement\" href=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13.png\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-18810 size-full colorbox-18796\" src=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13.png\" sizes=\"auto, (max-width: 1566px) 100vw, 1566px\" srcset=\"http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13.png 1566w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13-300x123.png 300w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13-768x314.png 768w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13-615x251.png 615w, http:\/\/blogs.solidworks.com\/tech\/wp-content\/uploads\/sites\/4\/Topo_13-728x298.png 728w\" alt=\"\" width=\"1566\" height=\"640\" \/><\/a><\/p>\n<p>Originally posted in the <a href=\"http:\/\/blogs.solidworks.com\/tech\/2018\/01\/solidworks-2018-topology-study-influencing-factors.html\" target=\"_blank\" rel=\"noopener\">SOLIDWORKS Tech Blog<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>In this article I would like to highlight some influencing factors when dealing with the new Topology Study in SOLIDWORKS 2018 (as part of Simulation Professional). Let\u2019s have a look&hellip; <\/p>\n","protected":false},"author":1,"featured_media":5461,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5,6],"tags":[25,113],"class_list":["post-5460","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solidworks","category-solidworks-simulation","tag-solidworks-2","tag-solidworks-simulation"],"post_mailing_queue_ids":[],"_links":{"self":[{"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/posts\/5460","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/comments?post=5460"}],"version-history":[{"count":3,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/posts\/5460\/revisions"}],"predecessor-version":[{"id":5464,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/posts\/5460\/revisions\/5464"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/media\/5461"}],"wp:attachment":[{"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/media?parent=5460"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/categories?post=5460"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.solidapps.co.uk\/blog\/wp-json\/wp\/v2\/tags?post=5460"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}